Engineering guide

How to choose a PET preform mold cavity count.

Cavity count sets hourly output, the injection machine and the mold price. The figures below come from published OSLON projects and from the cavity calculator. They are not a recommendation for your preform until the drawing is reviewed.

Four checks

Output, shot, platen, then flexibility.

01

Output

Hourly output is cavities times shots per hour. A 15-second cycle is 240 shots an hour, so each extra cavity adds 240 preforms an hour before downtime.

02

Shot weight

Multiply preform weight by cavities. The machine's PET shot has to cover that with a working margin. A screw that can hold the shot but melts it slowly will stretch the cycle.

03

Platen

Each cavity needs room for the neck ring, cooling and a hot runner nozzle. Compare mold length and width with the tie bars, and check mold height and opening stroke.

04

Flexibility

One high-cavity mold uses less floor space. Two medium molds can run two preform weights and keep one machine up if the other stops. There is no single right count.

The longer explanation, including the cost trade-off, is in the cavity-count article. This page is the specification path into a quotation.

Worked examples

Two published cycles, not a catalog.

Both are 14 g mineral-water preforms. The longer cycle on the larger mold produces fewer preforms per hour.

Theoretical output from the published target cycle, before downtime.
MoldMachineCyclePreforms per hour
64 cavityYizumi 320T12 s19,200
72 cavityYizumi 480T15 s17,280

Platen planning

Typical layouts for neck finishes up to 30 mm.

Taken from the cavity calculator. A 38 mm or 48 mm neck needs a wider pitch, so the mold grows even when the cavity count stays the same. These sizes are not the drawings of the photographed molds.

Planning layouts for neck finishes up to 30 mm.
CavitiesArrangementPitchMold size
162 × 860 × 160 mm750 × 440 mm
244 × 660 × 140 mm780 × 555 mm
324 × 855 × 130 mm810 × 520 mm
484 × 1250 × 130 mm930 × 560 mm
644 × 1650 × 130 mm1,000 × 650 mm
726 × 1250 × 130 mm1,120 × 690 mm
966 × 1650 × 130 mm1,260 × 850 mm

Check your machine in the calculator

Questions

Cavity count, in short.

How do you turn a cavity count into preforms per hour?

Preforms per hour equals cavities × 3,600 ÷ cycle time in seconds, before downtime. A published 64-cavity mold at a 12-second target is 19,200 preforms an hour. A published 72-cavity mold at a 15-second target is 17,280. Colour changes and maintenance take hours out of the year, so size the mold for real demand.

Does more cavities always mean more output?

No. The 72-cavity record above makes fewer preforms per hour than the 64-cavity record because the target cycle is longer. Shot weight and plasticising rate can erase the gain as well. 72 cavities of a 14 g preform is 1,008 g of PET per shot.

Will 48 cavities fit my machine?

For neck finishes up to 30 mm, the calculator's typical 48-cavity layout is 4 × 12, pitch 50 × 130 mm, mold size 930 × 560 mm. Compare that with tie-bar distance, mold height and opening stroke. A larger neck makes the same cavity count a larger mold. The calculator checks a specific machine. It does not estimate cycle time.

Where are the full project records?

The 64- and 72-cavity case pages publish neck, weight, machine, cycle and steel. The 48 cavity page publishes the mold photograph and a runner layout, and it labels the missing fields. Customer names are not published on any of them.

Start with confirmed project data

Send your preform drawing and production target.

Discuss your project
WhatsApp